As a leading manufacturer in the home textile industry, we take pride in producing high-quality Jacquard fleece blankets that combine comfort, durability, and aesthetic appeal. Whether you’re looking for a cozy fleece throw blanket, a luxurious plush fleece blanket, or bulk fleece blankets for wholesale, our meticulous production process ensures every product meets the highest standards. Below, we outline how our Jacquard fleece blankets are made, from raw materials to finished products.

1. Fabric Weaving

The production begins with the creation of the fabric itself. This process involves several critical steps:

A. Fiber Preparation

• Polyester Fiber Selection: Fine-denier polyester fibers are selected for softness, warmth, and durability.

• Fiber Treatment: The fibers are cleaned and dried to remove impurities.

B. Spinning

• Opening and Blending: Fibers are opened and blended evenly to create uniform yarn.

• Spinning: The fibers are spun into yarn using advanced techniques like ring spinning or open-end spinning.

C. Warping

• Warping: Yarn is arranged on a warping machine to ensure even tension during weaving.

D. Weaving

• Jacquard Weaving: State-of-the-art jacquard looms weave the yarn into fabric with intricate patterns.

• Weaving Methods: Twill weave is used to enhance softness and elasticity.

E. Brushing

• Brushing Process: The fabric is brushed to create a dense pile, enhancing softness and thermal insulation.
  
  

2. Dyeing

The dyed fabric is essential for achieving vibrant colors and patterns.

A. Pre-Treatment

• Desizing: Starch and sizing agents are removed for even dye absorption.

• Scouring: Oils and impurities are eliminated.

• Bleaching (Optional): Used for lighter or white shades.

B. Dyeing

• Dye Selection: Disperse dyes are used for polyester fabrics.

• Dyeing Methods: High-temperature high-pressure dyeing or thermosol dyeing ensures deep, even color penetration.
  
  

C. Fixation

• Heat Fixation: Dye is bonded to the fibers.

• Reduction Clearing: Unfixed dyes are removed to enhance color fastness.

D. Post-Treatment

• Washing: Residual dyes and chemicals are removed.

• Softening: Softening agents improve the fabric’s hand feel.

• Drying and Setting: The fabric is dried and heat-set for stability.
  
  
  

3. Cutting

The fabric is checked for color accuracy and cut to specified sizes (e.g., throw, queen, king). Defects are removed during this stage.

4. Sewing

Edges are finished with stitched or bound edges for durability and a polished look.

5. Quality Inspection

Each blanket is inspected for stains, loose threads, sewing defects, and size accuracy to ensure high quality.

6. Packaging

Blankets are neatly folded and packaged. Bulk orders use vacuum-sealed packaging, while retail options include elegant gift packaging with inserts and ribbons.

Conclusion

The production of Jacquard fleece blankets combines advanced technology, skilled craftsmanship, and strict quality control. We specialize in OEM and ODM services, offering customizable solutions for bulk fleece blankets, throw blankets, and more. Contact us to create the perfect blankets for your market.